Duct Repair in Southern California — Disconnected, Crushed, Damaged Ductwork

Duct repair across SoCal — physical damage, disconnections, crushed runs, animal damage, water damage. $385–$1,800 typical residential. For diffuse leakage without physical damage, see Aeroseal duct sealing. CSLB #1138898 (C-20). Call (424) 766-1020.

Duct repair is what we do when ducts have physical damage — separated joints, crushed sections, animal damage, water damage from roof leaks or AC condensate, fire damage. Different from duct sealing (which addresses leakage without physical damage) and from full duct installation (replacement of entire system). Most repair calls are localized to specific damaged sections. Pricing $385–$1,800 depending on access, damage extent, and material. We diagnose at the first visit, give you a written fixed-price quote on accessible damage, and proceed the same day if you approve.

Common duct damage we repair

By cause, with the price ranges we actually quote:

  • Separated / disconnected joints (~25% of calls) — flex duct slipped off the rigid trunk, mastic failure, poor original install. Repair: reconnect + mastic + mesh tape + R-8 wrap = $385–$685 per location.
  • Crushed / damaged sections (~20%) — storage piled on attic ducts, workers stepping on flex, prior-tech damage during unrelated work. Repair: replace damaged section + reconnect + seal = $485–$1,200 per section.
  • Animal damage (~15%) — rats, raccoons, opossums chewing flex; common in older LA homes with attic access points. We refer a pest remediation specialist (we do not handle pest). HVAC repair scope: $585–$1,485 plus the separate pest scope.
  • Water damage (~15%) — roof leak, AC condensate failure, plumbing leak. Saturated insulation, mold growth potential. Repair: $785–$1,800 plus a mold remediation referral when warranted.
  • Fire / smoke damage (~10%) — post-wildfire (Pacific Palisades and Altadena post-2025 fires), kitchen fire, combustion event. NADCA-protocol cleaning + section replacement + sealing $1,200–$3,500. Insurance documentation provided.
  • Original install defects (~10%) — improper sizing, sharp bends, insufficient insulation (R-4 vs R-6/R-8 to current Title 24). Redesign + replace = $785–$2,200.
  • Other (~5%) — renovation disconnect, construction damage, dampers and registers.

When duct repair vs Aeroseal vs full replacement

This is the part most contractors get wrong. Three different problems, three different right answers.

Duct repair makes sense when:

  • Physical damage to specific sections
  • Animal damage (chewed flex, displaced insulation)
  • Water damage or fire damage localized to identifiable sections
  • Disconnections at specific joints
  • 70%+ of the system is in good condition

Aeroseal sealing wins when:

  • Diffuse leakage throughout, no major physical damage
  • 20–40% measured leakage driving energy bills
  • Gradual hot/cold-room losses across multiple rooms
  • Title 24 compliance retest where ductwork is intact but leaky

Full duct installation wins when:

  • 30+ year galvanized showing systemic deterioration
  • Multiple separations across multiple damaged sections
  • Asbestos-containing ductwork from 1950s–1970s
  • Major renovation changing home layout anyway

We diagnose first, then recommend the right approach. We do not push repair on a system that is past its useful life, and we do not push replacement on a system that just needs three joints reconnected.

Duct repair process

  1. Diagnostic visit — $89 standard, $149 after-hours, waived if you proceed with the repair
  2. Inspection — visual + airflow testing where applicable
  3. Quote — written, specific to damaged sections, fixed-price
  4. Repair — typically same-day for accessible damage, 1–2 days for major work
  5. Verification — airflow test before/after where applicable
  6. Documentation — photos for insurance claims if water/fire damage

Most localized repairs complete 2–4 hours on site. Major repairs extend to full-day or multi-day. We pull permits where required by LADBS, Pasadena Building, or whichever jurisdiction the home sits in.

Real-world example

Pasadena 3-bedroom home, customer reported reduced airflow to upstairs bedrooms.

  • Diagnostic: 2 flex duct sections disconnected from main trunk in attic (joints failed over time, common 15+ year original installation), one section damaged by rodent chewing
  • Repair scope: reconnect 2 separated joints with mastic + mesh tape + R-8 insulation wrap; replace 8-foot rodent-damaged flex; seal rodent entry point at the roof intersection; refer pest remediation specialist
  • Total: $1,285 HVAC repair work; customer scheduled separate pest remediation
  • Time on site: 5 hours
  • Federal IRA Section 25C terminated December 31, 2025 — no rebate math (this is pure repair, not an efficiency upgrade, so no rebate would apply anyway)
  • Outcome: airflow restored to upstairs bedrooms, rodent re-entry blocked at roof penetration

Service area

Duct repair across all 5 SoCal counties:

Related: Aeroseal duct sealing, duct installation & replacement, duct cleaning, HVAC maintenance, wildfire smoke and HVAC.

CSLB License C-20 #1138898 | Roman HVAC 777 LLC dba Venta Heating & Air

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